Piano deconstruction project

If you are thinking about parting out a piano to salvage the wood be warned!

I have a piano.
It's old.
Someone wrote a name and "Wichita Kansas, 1917" on the harp.

It's the standard turn-of-the-century (1900) upright piano, this one was made by "Wing & Sons" and was once probably very nice. Unfortunately the frame started coming apart when I put it in my living room, in addition to all the other problems that a hundred-year-old piano has. So after a few years I removed the keys and replaced them with a Korg keyboard. After the keyboard started having electrical problems I moved the whole mess to the garage, and now a year or two later I've finally started parting it out to salvage some of the wood.


In no particular order, some observations on this piano tear-down:
  • It took years for me to admit the piano was worthless as a piano. It was so old, so big, it took so much effort to build... But those are sunk costs. You have to look at it for what it is, not what it was.
  • As I cut the strings one by one it really sounded like it was dying.
  • Most of the nice big pieces of wood were either built up with very good joinery or full of holes.
  • The spruce sound board has some kind of miracle glue between it and everything it touches. It will be difficult to salvage in large pieces.
  • I had to lift the harp out by balancing it on a hi-lift jack. Somehow nothing went wrong and no one was injured.
  • The old wood is very dry and brittle. I cross cut a piece with a hand saw, and it was very easy to cut but it had a lot of blow out on the edges. When I tried to brush this off it was literally like brushing a cactus - a lot of very small splinters!
  • Anything more than a few decades old will use flat-bladed screws. I bought the biggest flat screwdriver at Lowes for about $6 and it & a cresent wrench were the only way I was able to take out the big screws. I broke three smaller screwdrivers.
  • I will not put any of this on the table saw until I get a metal detector. I've found several blind nails hidden in joints that I don't always even recognize as joints.

    So far what wood I can salvage is destined for these projects:
  • The lid has turned into an American Girl doll bed.
  • The 3/8" thick spruce sound board is going to be dovetailed into some other wood, either the sides or other stock, to become a very pretty tool tote. Or possibly the drawer fronts for a machinist's chest.
  • The thick platform from under the keyboard will become a hand tool workbench.
  • The four big supports in the middle of the back will become the legs of the workbench.
  • The two big supports from the outside on the back will become the cross members for the legs of the workbench.
  • The big flat panels that faced front are very nice, I'll have to come up with something for them.
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